Why Does My Pit Boss Not Smoke?

Do you own a Pit Boss grill and wonder why it’s not producing that delicious smoky flavor you love? Don’t worry, we are here to help. In this article, we will discuss the various reasons why your Pit Boss may not be producing smoke, and provide some helpful solutions to help you achieve that perfect smoky flavor.

Whether it’s related to the quality of pellets, temperature control, or other factors, we’ve got you covered. So read on and discover how to get the most out of your Pit Boss grill.

Why Does My Pit Boss Not Smoke

Why Does My Pit Boss Not Smoke

If you own a Pit Boss pellet grill but are struggling to get that desired smoky flavor from your meat, you might be wondering what could be the reason behind it. We will explore some of the common reasons why your Pit Boss may not be producing smoke.

We’ll also provide some useful tips and tricks to help you get the most out of your Pit Boss pellet grill and enjoy that delicious smoky flavor. So if you’re ready to learn more, let’s dive in!

1. Temperature Dial

The temperature dial is an essential component of the Pit Boss grill that enables users to regulate the grill’s internal temperature during the smoking process. This tool doubles up as a control panel that allows users to set their desired temperature range and ensure optimal heat levels for their dishes.

Without temperature control, users may end up with improperly smoked meat or higher, undesirable smoke output. The temperature dial ensures that the temperature range does not fluctuate, leading to a consistent smoking process, especially when cooking tougher meats.

From the moment the Pit Boss grill is turned on, select temperature ranges from the dial and set the temperature to the desired range of your dish. Once you have done this, a temperature probe wire is put into the meat to measure the internal temperature of the meat.

The temperature dial helps regulate the temperature range, ensuring not only the desired temperature is met and maintained but that the desired smokiness and flavor result is achieved. This control panel tool guarantees the smoking process produces quality meat, free from excessive smokiness, and provides a unique taste and texture from the hardwood pellets.

2. Pellet Grills

Pellet grills are popular cooking device that uses electricity and hardwood pellets to create both heat and smoke. A crucial component of these grills is the auger mechanism, which is responsible for feeding the pellets into the firepot where they are burned to generate heat and smoke.

The quality of the pellets is an essential factor that determines the smoke production and flavor of the meat. Using wet or poor-quality pellets can cause the fire to smolder, which leads to inconsistent temperatures and smoke production. Therefore, it’s crucial to use high-quality pellets that are dry, made of 100% hardwood, and of uniform size.

Proper temperature control is also essential. The temperature dial on a pellet grill enables the user to set and maintain a specific temperature range, according to the dish being cooked. The control panel serves as a tool to ensure that the grill produces quality heat and smoke for optimal flavor and texture. By setting the temperature range and monitoring the temperature probe wire, the user can ensure the meat is adequately cooked and has a consistent smoky flavor.

However, smoke production can sometimes be challenging to manage, and several factors could be causing the issue. For example, an auger jam could be preventing the pellets from feeding through and creating smoke. Another issue could be the use of moist pellets, direct sunlight on the grill, or colder temperatures in the cooking environment.

To troubleshoot issues with smoke production, check the auger tube’s integrity and make sure the pellets are dry and of good quality. If necessary, clean the fan blades to ensure good airflow. Also, check the grill’s temperature range to make sure it’s appropriate for the dish being cooked.

3. Smoke Mode and Blue Smoke

When it comes to smoking meat on a pellet grill, achieving the perfect smoky flavor is the ultimate goal. Pellet grills are designed to produce smoke using a combustion process that burns the wood pellets while using a fan to circulate the smoke throughout the grill. But not all smoke is created equal, and some types of smoke can adversely affect the taste of your food.

That’s where smoke mode comes in. Many pellet grills come equipped with a smoke mode, which regulates the amount of smoke the grill produces. This setting ensures that the grill is producing clean-burning pellets, resulting in the desired blue smoke. Blue smoke is the ideal type of smoke for cooking meat, as it has a sweet, delicate flavor that enhances the natural taste of the meat.

However, achieving blue smoke can sometimes be challenging, as it may be difficult to see. Blue smoke is thin and light in color, so you may need to look closely to see it. The good news is that there are several tips you can follow to achieve the desired blue smoke.

Firstly, make sure that your cooking grates and the inside of the lid are clean, as any buildup can affect smoke production. You should also check for any obstructions in the hopper or burn pot, as these can prevent the pellets from burning and producing smoke. Finally, discard any wet pellets, as they can cause the fire to smolder, resulting in poor smoke production.

4. Internal Temperature Control

Internal temperature control is critical to achieving maximum smoke production in your Pit Boss smoker. You must maintain a consistent temperature inside the smoker to ensure that the wood pellets burn smoothly and steadily, and smoke production can occur as intended.

Using a dome thermometer is an effective way to monitor the internal temperature without opening the smoker door too often. Opening the door repeatedly can allow heat and smoke to escape, negatively impacting the smoking process. A dome thermometer will allow you to monitor the temperature and adjust it without sacrificing smoke production.

To maximize smoke production, set the temperature to below 250F. Higher temperatures may produce more heat, but they will not yield as much smoke. Lower temperatures help the wood pellets burn at a slower pace, allowing for more smoke production and imparting a smoky flavor to the meat.

Next, ensure that you are using high-quality wood pellets. Poor quality pellets can hinder smoke production and result in an inferior smoking experience. Hardwood pellets are preferred over softwood pellets, as they produce more smoke and impart a better flavor to the meat.

It is also important to keep the smoker away from direct sunlight and extreme weather conditions. Direct sunlight and extreme temperatures can cause temperature swings, which can negatively affect smoke production. Keeping your smoker in a shaded, sheltered area will help to maintain consistent temperatures and maximize smoke production.


In conclusion, the reason why your Pit Boss may not be smoking could be due to various factors such as poor pellet quality, incorrect temperature setting, and external weather conditions. By following the tips provided in this article, you can maximize smoke production and achieve that delicious, smoky flavor in your meat.

Ensure that you are using high-quality hardwood pellets and setting the temperature below 250F to allow for slow burning and more smoke production. Keep your smoker away from direct sunlight and extreme weather conditions to maintain consistent temperatures and avoid temperature swings that can affect smoke production.

By monitoring the internal temperature with a dome thermometer and avoiding opening the door frequently, you can also maintain smoke production and enhance the smoking process. With these tips, you can maximize the performance of your Pit Boss and enjoy that perfect smoky flavor in your grilled and smoked meats.